FLATBED DIE-CUTTER WITH A DIFFERENCE

ECONOMICAL

Many our competitors coat their press section rollers with polyurethane which is complicated and difficult to renew after wear. These types of press rollers need to be returned to the original manufacturer and re-moulded and then sent back to the customer, an expensive and time consuming process. Rollers can be up to 1000 kilograms plus and consequently expensive to ship and replace.

U-Pack cutting anvil sleeves are far more efficient and economical to use. Customers generally keep our unique brand of polypropylene Cutting Anvil Sleeves in stock and perform a sleeve change generally once or twice a year. The change over takes around 20 minutes, on site with their own maintenance staff carrying out the task, thereby minimizing cost and down time. Check out our sleeve change video to see how easy. https://youtu.be/lKI2PYvoNCw?t=21

 

 

 

 

 

Durable & Reliable

British design and quality engineering by U-Pack, a renowned reputation in around 30 different industries with 1000’s of sales to over 60 countries across the globe. U-Pack for best choice of Die-Cutter.

Annually, our machines design continues to developed, incorporating modern best practice production software and productivity aids to drive efficiency and maximize output. Our products are durable and reliable. Health and safety features are also kept abreast of ever changing industries practices across the various parts of the world.

 

 

 

 

SERVICE & SPARES

Reliable Industrial Die Cutting Machines from U-Pack with the service and spare parts at the ready for your U-Pack machine.

Take advantage of our wealth of experience in a wide variety of Die Cutting processes. We can advise on many die-cutting issues including cutting tool designs to give you the very best results.
Count on us to provide training in maintenance and health safety. With U-Pack your making the right choice of Die Cut Machines.

 

 

 

 

  • null

    Foil

    Die cutting foil on the Shear-line flatbed die cutter.

  • null

    Vacuum Trimming

    Vacuum trimming on the Shear-line SLVT model with extended press section height.

  • null

    Corrugated Board

    Die cutting single, double and even triple wall.

  • null

    Rubber

    Die cutting up to 15mm thick rubber

  • null

    Plastic Sheet

    Die cutting plastic sheet up to 6mm thick.

  • null

    Leather

    Die cutting Leather on the Shear-line flatbed die cutter.

  • null

    Foam

    Die cutting foam on the Shear-line flatbed die cutter.

  • null

    Plastic Corrugated

    Die cutting plastic corrugated on the Shear-line flatbed die cutter.

0
%
IN HOUSE BOX SAVING
0
#
SHEETS PER HOUR
0
%
FASTER SLEEVE CHANGE
0
%
FASTER OPERATION SPEED
ModelMax cutting widthMax cutting lengthRoller widthMain Drive MotorSingle PhaseRoller diameter
SL30"22" (558mm)900mm (With added powered extention tables up to 10.9 meters)30" (760mm)1.5KwYes8"
SL41"33" (838mm)900mm (With added powered extention tables up to 10.9 meters)41" (1040mm)1.5KwYes8"
SL54"46" (1168mm)900mm (With added powered extention tables up to 10.9 meters)54" (1375mm)1.5KwYes8"
SL70"62" (1574mm)900mm (With added powered extention tables up to 10.9 meters)70" (1780mm)2.2KwYes8"
SL80"72" (1828mm)900mm (With added powered extention tables up to 10.9 meters)80" (2030mm)2.2KwYes8"
SL100"92" (2336mm)900mm (With added powered extention tables up to 10.9 meters)100" (2540mm)2.2KwYes8"
SL120"112" (2844mm)900mm (With added powered extention tables up to 10.9 meters)120" (3050mm)5KwNo8"

A lot of our competitors coat their flatbed roller press die-cutter machines with polyurethane which is complicated and difficult to renew after wear. These press rollers then need to be re-coated by their manufacturers which can weigh up to 1000 kilograms thereby, not only does it consume time, but it is also very expensive.

U-Pack has developed a more efficient and economical designs whereby customers keep our unique brand of polypropylene Cutting Anvil Sleeves in stock and perform sleeve changes on site with their own maintenance staff without the need for expertise from outside to install them, thereby minimizing cost.

Upgrades include:

  1. Sleeve change from 15 stages down to 7. Quicker, easier and a more simplified task.
  2. Upgraded touch screen and Shear-line software with new job timer, batch count, safety and monitoring features.
  3. Two handed safety start feature, this can also be disabled through the HMI – password protected.
  4. New press section height measuring system. This allows you to measure the press section position. This is great for quick set up and die change over. Set and customized through an added display.
  5. Voltage panel meter, an added safety feature.
  6. New magnetic switches and interlock door hinges.
  7. Better maintenance access.

Each year we go above and beyond our competition by integrating the Shear-line roller press with the latest technology.

Guaranty
Warranty is 2 years parts only, excluding consumables.

Optional extras
Powered extension tables

Consumables
Polly polypropylene Sleeve    (Durable between 9-18 months depending on usage)
Friction wheels                         (Durable between 3-5 years depending on usage)

Control
Each machine is fitted with latest Inverter Drive technology which incorporates soft start ramp up and ramp down, soft stop. The touch screen HMI gives the operator full control over speed and automatic return, plus a range of other facilities.

Safety
The Shear-line is one of the safest roller press die-cutter machines on the market place. All doors and safety guards are installed with safety interlocks that instantly cut the machine when broken.
 Integrated safety software and control password. Cabinet locking and emergency stop buttons.

7 models
ModelMax cutting widthMax cutting lengthRoller widthMain Drive MotorSingle PhaseRoller diameter
SL30"22" (558mm)900mm (With added powered extention tables up to 10.9 meters)30" (760mm)1.5KwYes8"
SL41"33" (838mm)900mm (With added powered extention tables up to 10.9 meters)41" (1040mm)1.5KwYes8"
SL54"46" (1168mm)900mm (With added powered extention tables up to 10.9 meters)54" (1375mm)1.5KwYes8"
SL70"62" (1574mm)900mm (With added powered extention tables up to 10.9 meters)70" (1780mm)2.2KwYes8"
SL80"72" (1828mm)900mm (With added powered extention tables up to 10.9 meters)80" (2030mm)2.2KwYes8"
SL100"92" (2336mm)900mm (With added powered extention tables up to 10.9 meters)100" (2540mm)2.2KwYes8"
SL120"112" (2844mm)900mm (With added powered extention tables up to 10.9 meters)120" (3050mm)5KwNo8"
Sleeve change

A lot of our competitors coat their flatbed roller press die-cutter machines with polyurethane which is complicated and difficult to renew after wear. These press rollers then need to be re-coated by their manufacturers which can weigh up to 1000 kilograms thereby, not only does it consume time, but it is also very expensive.

U-Pack has developed a more efficient and economical designs whereby customers keep our unique brand of polypropylene Cutting Anvil Sleeves in stock and perform sleeve changes on site with their own maintenance staff without the need for expertise from outside to install them, thereby minimizing cost.

New model features

Upgrades include:

  1. Sleeve change from 15 stages down to 7. Quicker, easier and a more simplified task.
  2. Upgraded touch screen and Shear-line software with new job timer, batch count, safety and monitoring features.
  3. Two handed safety start feature, this can also be disabled through the HMI – password protected.
  4. New press section height measuring system. This allows you to measure the press section position. This is great for quick set up and die change over. Set and customized through an added display.
  5. Voltage panel meter, an added safety feature.
  6. New magnetic switches and interlock door hinges.
  7. Better maintenance access.

Each year we go above and beyond our competition by integrating the Shear-line roller press with the latest technology.

General

Guaranty
Warranty is 2 years parts only, excluding consumables.

Optional extras
Powered extension tables

Consumables
Polly polypropylene Sleeve    (Durable between 9-18 months depending on usage)
Friction wheels                         (Durable between 3-5 years depending on usage)

Safety and control

Control
Each machine is fitted with latest Inverter Drive technology which incorporates soft start ramp up and ramp down, soft stop. The touch screen HMI gives the operator full control over speed and automatic return, plus a range of other facilities.

Safety
The Shear-line is one of the safest roller press die-cutter machines on the market place. All doors and safety guards are installed with safety interlocks that instantly cut the machine when broken.
 Integrated safety software and control password. Cabinet locking and emergency stop buttons.

Customer Videos

SL Width
SL Model Size Plus 630mm. This Measurement Is The Full Width Of Each SL Model
SL Length
Without powered extension tables, 3000mm length and 900mm cutting length either end of the machine. Powered extension table increase in 1/2 meter increments.
Some of our clients!!
We have sold machines to some of the biggest names in the industry. The quality and reputation we have built since the 80s has made us the go to place for die cutting machines.
  • What waste can I expect?

    We recommend an over lay of 10mm.

  • Does the Shear-line have automatic cycle?

    Yes! All Shear-line models are integrated with a touch screen HMI control panel which allows you not only to enable the automatic cycle but also set timers.

  • Why Shear-line?

    U-Pack has been around for 28 years and has a renowned reputation in a variety of industry from plastic packaging, corrugated board packaging, shrink warping and medical supplies industry to name just a few. The Shear-line provides quality and features offered by no other manufacture.

  • What price is the Shear-line?

    Depends, most of our customers require different standards and platforms to cater their production needs. Please visit our contact page and let us know what you are looking to process.

  • What's the delivery time?

    Shear-lines are built from order, most customers require different specifications but generally 4 weeks ex-works.

  • How much warantee does a Shear-line come with?

    We are so confident in the Shear-line we provide 2 years warranty to give your company the confidence it needs.